How to Achieve Energy-Saving in Corrugated Production lines

How to Achieve Energy-Saving in Corrugated Production lines

Energy conservation and environmental protection are the contemporary concepts pursued by various enterprises, and various industries need to face increasingly strengthened resource and environmental constraints and enhance crisis awareness. Focusing on energy conservation and emission reduction, we will improve incentive and self-restraint mechanisms, and carton enterprises are no exception. We must establish a green and low-carbon development concept and deeply implement the basic national policies of resource conservation and environmental protection.

Reduce downtime and scrap rates

The opportunity for abnormal shutdowns of corrugated cardboard production lines will generate a large amount of waste, leading to a decrease in production efficiency and an increase in production costs. We need to identify the main reasons for the shutdown of the tile line based on the five factors of human, machine, material, method, and environment, and solve them one by one. Specifically, on the corrugator line, in order to reduce production costs, it is necessary to ensure reasonable production arrangements and strive to ensure that different customers' needs are of the same quality

Reduce the outage rate, maintain the corrugated cardboard production line equipment well, supervise the equipment and management personnel, especially the bearing lubrication of mechanical equipment, to ensure good equipment operation. Secondary maintenance is carried out by equipment maintenance personnel with the assistance of operators. Fully utilizing equipment performance and improving production efficiency is an effective measure to reduce production costs. Maintenance is carried out by operators with low investment costs, but it is an effective means. It can extend the service life of the machine and maintain normal and stable operation, mainly paying attention to the escape, channeling, leakage of equipment steam and adjusting the equipment status. The refurbishment and equipment department shall develop and implement a detailed overhaul plan based on the problems encountered during equipment use. Daily maintenance of the equipment is very important, and reducing the cost of the tile line is also something to pay attention to. In addition, it is important to pay attention to the reasonable inventory of equipment spare parts. While reducing the pressure of capital occupation, it can also reduce the probability of machine failures, prevent the occurrence of defective products, save manpower and resources, ensure the necessity of timely maintenance, and ensure production.

Technological update of corrugated cardboard production line and application of new technologies

The main factor determining the production capacity of the corrugated cardboard production line in production is the "average speed". At present, compared to similar types of corrugator lines, high-speed corrugated cardboard production lines do not undergo frequent speed changes during the production process, and can easily achieve the same production capacity requirements, saving energy consumption by 20%. Many corrugated cardboard production line production enterprises adopt new control technologies to optimize the distribution and use of electricity in corrugated cardboard production line. Greatly reduce the scrap rate in production. The stable operation of the energy corrugated cardboard production line in production has been significantly reduced, ensuring consistent quality of cardboard production. Not only that, it makes the operation of the corrugator line more intuitive and simple, greatly reducing maintenance costs and labor costs. The production management system of the corrugated cardboard production line is used to control production costs, while the maintenance cost is also extremely low, improving the investment return of the equipment. The integrated control panel and human-machine interface with intelligent and user-friendly design can accurately calculate the production efficiency of the tile line, achieve overall speed synchronization of the production line, and effectively reduce waste.

Using an automatic splicer for paper splicing can greatly reduce the waste of raw paper. From a cost perspective,  It can also increase speed and productivity. It is important to note the selection of production management systems.