The management of equipment of corrugated box enterprise

 The management of equipment of corrugated box enterprise

At present, carton machinery enterprises attach great importance to the management of equipment. The main purpose of equipment management is to ensure the normal operation of equipment, early prevention of equipment failure, to achieve zero stop equipment. The quality of equipment management directly affects the production efficiency, and plays a key role in the guarantee of order and the stability of product quality.

Current situation of equipment management

Equipment maintenance and maintenance work is the main content of equipment management. Now the pace of development of equipment management of corrugated box industry is far behind the carton industry, most enterprises are generally equipped with a professional maintenance personnel, engaged in daily equipment troubleshooting work, but the maintenance work is more a mere formality, the enterprise equipment management and maintenance personnel are "fire", which device is broken the repair which device, fault analysis and judgment by impression, by experience, lack of fault statistics, work in the passive, do not prevent.

Enterprises in the production workers do not understand the machine principle, no equipment maintenance, maintenance of knowledge, in the production process due to improper operation and maintenance is not timely, or no maintenance, resulting in abnormal shutdown and cause damage to the equipment and production situation have occurred.

Personnel management www.chinacartonmachine.com

Numerous examples in practice show that the same model, the same manufacturer production equipment used in the same period, work under the same environmental conditions, due to the use and maintenance of the advantages and disadvantages of different conditions, effect of great disparity. This situation is not only between the two devices, even on the same device, but also because of the different operation of the use of personnel, maintenance level differences, resulting in different use results. Visible, the correct use of equipment operators and equipment maintenance personnel reasonable maintenance work is extremely important.

With the market to improve product quality requirements, corrugated box enterprise equipment is constantly updated. But due to the equipment update and development, operator requirements may also be more and more simple, but for the corrugated box production equipment maintenance have higher requirements, and also put forward higher requirement for the equipment maintenance personnel technical ability and the ability of equipment management.

The management of equipment in many companies is up from the equipment maintenance personnel in the promotion, did not fully understand the requirements of the equipment management system, formal, systematic training of professional skills rarely, usually rely on engaged in equipment maintenance time in carton industry long, so as to accumulate the experience of maintenance equipment. A considerable part of the equipment maintenance personnel do not understand the mechanical principles, do not understand mechanical drawings, can not draw simple mechanical drawings of spare parts, lack of maintenance knowledge, but also to do not operate on the operator training.

Therefore, enterprises must strengthen the carton equipment management and maintenance personnel training, professional theoretical knowledge of the system, such as mechanical principle, mechanical drawing of the learning and skills training, improve technical level of equipment management and maintenance personnel.

Companies can hire skilled personnel individual professional, such as benchwork, professional electrician, maintenance personnel of the existing pass, to help with the professional and technical personnel, the working behavior of the equipment maintenance personnel and standardized operation.

The enterprise should establish an effective incentive mechanism, technical rating of the equipment maintenance personnel, set the technical level of maintenance personnel, wages and equipment failure rate, the operation rate of equipment, maintenance costs, workload and production output and other indicators together with equipment maintenance personnel examination.

The equipment maintenance personnel must carry on the equipment maintenance and the adjustment method training to the enterprise each kind of equipment operator, causes the operator to be able to use the equipment correctly according to the equipment operating procedure.

Maintain the key equipment.

The enterprise must first complete the equipment ledger, equipment maintenance and parts replacement files, especially the key equipment, here mainly includes the corrugated cardboard production line and printing equipment.

To indicate whether the equipment equipment Ledger has technical information, and to indicate the origin, manufacturers, using the starting date etc.. The equipment maintenance records are established on the part of the corrugated carton enterprise, but really establish maintenance and replacement of parts of the archives and records maintenance seriously do not much, most of the corrugated carton enterprise without equipment maintenance and replacement of parts of archives.

A key point here to emphasize that enterprises should attach great importance to the management of key equipment precision. Whether the equipment precision can reach the original precision requirement is the main factor to ensure the product quality and production capacity. The general enterprise limited to equipment operation state can be detected at all, not precision equipment, resulting in the production of products to overprint, misregister and slotting error and other quality problems. Therefore, corrugated carton enterprises should regularly check the accuracy of the equipment listing plan and carry out precision testing equipment, each year at least once, and maintenance to the maintenance standard, after repair equipment to achieve the original precision equipment and the original function, for the overhaul of the equipment to compare the maintenance before after maintenance, the status of the real situation, record accuracy and function of equipment maintenance after, to facilitate the production department to arrange according to the precision and function of the corresponding production equipment.